In various fields such as architecture, home appliances, and transportation today, color coated metal sheet have become the preferred material for many projects due to their excellent performance and diverse color options. So, how is this high-performance color coated metal sheet made? As a color coated metal sheet factory,supplier, I will now explain in detail the manufacturing process:
The main raw material for color coated metal sheets is metal substrates, which can be aluminum plates, steel plates (such as cold-rolled steel plates, hot-dip galvanized steel plates, aluminum zinc coated steel plates, etc.), zinc plates, or other alloy plates. The choice of substrate depends on the application and performance requirements of the final product.
Before painting, the metal substrate needs to undergo strict pretreatment to ensure good adhesion of the coating and corrosion resistance of the product. The preprocessing steps typically include:
3. Phosphating: Form a layer of phosphating film on the surface of the substrate to further improve the adhesion and corrosion resistance of the coating.
2. Coating process: The main coating methods include electrostatic spraying and roller coating. Electrostatic spraying utilizes the principle of static electricity to evenly adhere the coating to the surface of the substrate, while roller coating evenly applies the coating onto the substrate through a roller. During the painting process, it is necessary to strictly control the thickness and uniformity of the coating.
After painting is completed, the metal plate is sent to a baking oven for baking and curing. The control of baking temperature and time has a significant impact on the performance of coatings. Appropriate baking temperature and time can cause cross-linking reactions in the resin of the coating, forming a hard protective film and improving the weather resistance and corrosion resistance of the product.
After baking and curing, quality inspection is carried out on the color coated metal sheet, including appearance inspection, performance testing, etc., to ensure that the product quality meets the standards. After passing the inspection, cutting, packaging and other subsequent processing shall be carried out according to the customer's needs.
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